Free interactive tools to calculate media cost, estimate media life, analyze ROI, and optimize your mass finishing process.
Calculate the true cost per part of your finishing media, including media consumption, compound, and water costs. Compare annual budgets.
Available NowEstimate the operational life of your media in hours, cycles, and calendar days. Get a maintenance schedule and replacement timeline.
Available NowCompare the total cost of ownership between ceramic and steel media. Find the breakeven point and 5-year savings projection.
Available NowEstimate the achievable surface roughness (Ra) based on media type, size, compound, and cycle time.
Coming SoonCalculate media:parts ratio, bowl fill level, and estimate cycle time for your specific machine.
Coming SoonConvert between Ra, Rz, Rmax, Rq, and other surface roughness parameters. Metric and imperial units.
Coming SoonCalculate peening coverage percentage based on exposure time, shot flow rate, and Almen intensity.
Coming SoonConvert between metric and imperial units for density, hardness, surface roughness, and more.
Coming SoonCalculate media consumption rate and top-up schedule based on wear rate and production parameters.
Coming SoonFollow these steps for a complete cost analysis of your mass finishing operation.
Confirm which media type (ceramic, steel, or hybrid) is technically suitable for your application. Open Media Selector →
Enter your media cost, load, wear rate, and production parameters into the Media Cost Calculator to get cost per part and annual budget.
Use the Media Life Calculator to plan your media replacement schedule and maintenance intervals.
Run the ROI Calculator to see whether ceramic or steel media offers better long-term value at your production volume.
Our engineering team can help you analyze the numbers and optimize your finishing process.
Contact an Expert Media Selector